45-ton Rail Transfer Cart for Cable Manufacturing Plant

In the cable manufacturing industry, the transfer of heavy cable reels is crucial for production efficiency. A large cable plant in Jiangsu Province previously relied on forklifts and overhead cranes for transfers. This resulted not only in a cumbersome process and low efficiency but also frequent safety hazards due to improperly secured reels. To address this, our company's custom-built 45-ton Rail Transfer Cart has revolutionized material transportation within the plant.

Powered by a cable reel system, this transfer cart eliminates the need for batteries or external tow cables. It operates continuously and stably on fixed workshop rails, effectively removing the range limitations and maintenance challenges of traditional power methods. It is perfectly suited to the long-term, high-frequency transport demands of cable plants.

Taking into account the unique cylindrical shape of the cable reels, the transfer cart's platform was custom-designed with high-strength, anti-slip rollers installed on both sides. These rollers not only center the reel quickly but also secure it in place by fitting snugly against its sides. This ensures the reel remains stable and prevents impact, even during track turns or stops, significantly reducing the risk of product damage.

Compared to traditional lifting and transfer equipment, this transfer cart reduces overall costs by more than 32%. Its simple, intuitive operation allows ordinary workers to operate it independently after just one hour of training, significantly reducing labor costs and training investment. Since its implementation, the plant's cable reel transfer efficiency has increased by 48%, and the rate of transport accidents has dropped to zero. The electric transfer cart achieves the triple goal of "cost reduction, efficiency improvement, and safety assurance," making it a model for customized material transportation in the cable industry.