In the modern field of industrial raw materials and logistics transportation trackless flat cars and rail transfer carts as important handling tools, play a significant role in various industrial sites of different industries. Next, Abby will comprehensively compare them from multiple aspects such as product definition, power supply mode, and applicable scenarios. It is hoped that this will help you make a wiser choice in practical applications.
Product Definition
As the name implies, a trackless flat car is a transport tool that does not require tracks. It is usually equipped with polyurethane wheels and can run stably on various flat surfaces. Its advanced flexible steering system enables it to rotate 360° in place, featuring good flexibility and maneuverability.
A rail transfer cart needs to conduct transportation operations on a preset track, relying on the track for route guidance. Its overall operation route is relatively fixed, and it has high transportation accuracy. This product has technical characteristics of high stability and strong load-bearing capacity, making it suitable for scenarios that require long-term transportation operations on fixed routes.
Power Supply Modes
Trackless flat car
Battery power supply: It is powered by a high-specification maintenance-free battery pack. A full charge can support a battery life of 4 to 5 hours, and it has good overall independence.
Cable drum power supply: The transfer cart is powered by reeling in and out the cable, which is more suitable for medium and short-distance transportation operations within the workshop.
Busbar power supply: It obtains electric energy by making contact with the busbar, which can meet the needs of different power requirements and working conditions.
Track power supply: It obtains electric energy from the track through devices such as collectors, which can achieve a stable and reliable power supply.
Busbar power supply: It is powered by the conductive rails and collectors beside the track, which is usually suitable for long-distance transportation needs.
Cable drum power supply: Similar to the trackless flat car, but it is mainly restricted by the track.
Comparison of Applicable Scenarios
A trackless transfer cart is more suitable for the following scenarios:
Factories with limited space: With its flexible steering ability, it can shuttle flexibly between workshops and equipment.
Situations with frequent changes in transportation routes: For example, in a warehousing environment where efficient cargo turnover is required in different areas.
Outdoor flat roads: For example, in transportation scenarios such as transporting construction materials or port transport containers.
Temporary transportation operations: Since there is no need to preset tracks, materials can be transported in a timely manner within the load range.
Applicable scenarios of rail transfer carts:
Transport scenarios with heavy load requirements: It can support tonnage customization ranging from 1 to 1000 tons, with better carrying capacity.
Long-distance transportation on fixed routes: For example, in industries such as steel plants and automobile manufacturing, for the timely transfer of various molds and mechanical parts.
Scenarios with high precision requirements: Relying on fixed tracks, its overall positioning is usually more accurate, making it suitable for continuous transportation on major assembly lines.
Special environments: For example, in high-temperature workshops or in the metallurgical industry and dusty chemical environments, this type of electric transfer cart is easier to customize and maintain.
Product Advantage Comparison
The core advantage of trackless flat cars lies in their high flexibility and wide applicability. Since there is no need to preset tracks, the overall installation and subsequent maintenance costs are low, and they can quickly adapt to the transportation needs of different scenarios. In addition, they are easy to operate and can be precisely controlled by a wireless remote control and an onboard handle.
The advantages of rail transfer carts are more obvious in terms of transportation stability and efficiency. Using rails for guidance can reduce deviations during transportation. The low center of gravity design allows for the smooth transportation of heavy objects and ensures efficient transportation. This type of transfer cart is more suitable for long-term continuous transportation operations, which can ensure the continuity of corporate production.
Selection Guide
Choose the model according to the transportation scenario: If it is a fixed route, time-consuming, and high-load transportation operation, choose the rail series. Otherwise, if there are high requirements for flexibility and space limitations, consider the trackless series.
Make a selection based on the estimated tonnage, table size, and design of the transfer cart.
Configure according to the budget: If the budget is limited, choose a conventionally configured electric transfer cart. Otherwise, you can choose a high-configuration product for efficient transportation operations.
As demonstrated in this comparison,Both trackless and rail transfer carts serve vital roles in industrial transport. Choose based on your specific needs - trackless for flexibility, rail for heavy loads and fixed routes. Abby hopes this comparison helps you select the optimal solution for your operations. Contact us for personalized advice on your material handling requirements.